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Propylene Glycol Uses in the Chemical Industry: From Personal Care to Food Additives

Authored by
Elchemy
Published On
8th Apr 2025
7 minutes read
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At a Glance

Propylene glycol is a versatile chemical and has been broadly utilized across industries such as cosmetics, pharmaceutical and food, because of its multifunctional properties. It acts as a humectant, solvent, stabilizer, and carrier, thus ensuring consistency and effectiveness of products. Hence, due to advanced industrial processes, propylene glycol is made available in different forms for industrial and commercial use. To procure propylene glycol of high quality through effective mechanisms, companies may look Into the innovative way adopted by Elchemy to source and optimize supply chains.

Introduction: The Versatile Role of Propylene Glycol

Propylene glycol is an essential material in the chemical industry and has various applications across diverse fields. It is commonly used in many industries, from food to personal care products to pharmaceuticals and beyond, as a colorless, odorless, and tasteless liquid. Moisture retention, ability to dissolve other substances, and stabilization capacity make propylene glycol functional in many formulations. 

This guide outlines all the uses for propylene glycol, its manufacturing process, the importance of propylene glycol in different industries, and the best sources of supply for companies needing this most important compound.

What is Propylene Glycol?

Propylene glycol is indeed a synthetic organic derivative which qualifies the diol nomenclature because of the presence of two hydroxyl (-OH) groups in it. It is a colorless, odorless, slightly viscous liquid sweet, mild in taste, highly hygroscopic, attracting, and holding vapor; hence, a much utilized ingredient in many industries.

It has found its application in the food industry as a humectant, solvent, and stabilizer in confectioneries, beverages, and baked goods. In the pharmaceutical field, it is employed as excipients in oral, injected, and topical medications; for improving solubility and stability. The cosmetic industry includes its use in lotions, shampoos, deodorants, and makeup, and improves texture to prevent drying. 

Industrially, it has much more important applications as antifreeze, coolant, and de-icing agent in manufacture of plastics and paints. Owing to its low toxicity and versatile chemical properties, propylene glycol is a well-known chemical found widely in consumer and industrial products.

Key Properties of Propylene Glycol:

  • Solubility: Propylene glycol dissolves in water, acetone, and chloroform in all proportions and thus serves as a solvent for all applications. This dual property of dissolving substances in both polar as well as in non-polar solvent forms lends it use in making pharmaceutical, cosmetic, and food formulations that require uniform blending. 
  • Stability: Under normal conditions, pure propylene glycol is a chemically stable compound that does not readily react with other substances. This stability guarantees that, even over the long term, it remains effective in a formulation without being decomposed or degraded. That means it can be used safely for food, medicine, and industrial products.
  • Non-toxicity: Propylene glycol is widely found in consumables such as food, drink, and drugs for specific indications accepted by the U.S. Food and Drug Administration. It has a very low toxicity profile and is generally considered acceptable within levels approved for use, although ingestion in excessive amounts may cause mild effects.
  • Boiling Point: Propylene glycol has a boiling point of 188.2°C (370.8°F) which makes this chemical stable even under high degrees. It is, therefore, qualified for use in antifreeze solutions, de-icing agents, and heat transfer fluids, where it can survive great temperature fluctuations.
  • Viscosity: Slightly viscous in nature, propylene glycol contributes to enhancing texture and smoothness in various formulations. It improves spreadability in cosmetics and personal care products and leaves a silky, non-greasy after feel in lotions, creams, and serums.
  • Hygroscopic Nature: Propylene glycol has an astonishing ability to absorb moisture from the surroundings and very quickly can lose some of it under dry conditions. This feature is invaluable in avoiding product dehydration, thereby extending its shelf life and maintaining the action of food, cosmetic, or pharmaceutical formulations. 

Its ability to absorb moisture evenly renders it confer great benefits to a skincare application by locking water into the skin for prolonged hydration and smoothing effects.

How Propylene Glycol is Made?

Knowledge of how propylene glycol is made grants the companies some assurance of reliability. The production mainly involves the hydration of propylene oxide derived from petroleum. There are two basic methods: 

1. Non-Catalytic Process

In this method, propylene oxide is hydrated directly with an excess of water under high temperatures and pressures. After this, the mixture undergoes distillation and purification stages in order to obtain high-purity propylene glycol. 

2. Catalytic Process

The catalytic process involves the use of ion-exchange resins or acidic catalysts to enhance the rate of propylene-oxide hydration. The catalyst operates at a lower temperature and allows a more controlled rate of conversion, minimizing by-products and maximizing the high-purity production of PG.

Uses for Propylene Glycol in Various Industries

Due to its versatility, propylene glycol has widespread utility in various fields including personal care, pharmaceuticals, food, and industrial. Its moisture retention, dissolution of active ingredients, and stabilization of formulations make it widely applicable.

Personal Care and Cosmetics

Propylene Glycol is the active ingredient commonly employed in personal care from palpating with high moisture in lotions and moisturizer to skin dryness prevention. In addition, it serves as a penetration enhancer for formulations such as serums, sunscreens, and creams to facilitate the active substance penetration of the skin. 

Deodorants, hair sprays, and shampoos dissolve their active components aided by propylene glycol, and it helps in the prevention of moisture loss, resulting in an improvement in the texture of the finished makeup. As propylene glycol is compatible with many substances, it finds its place in skin care formulations to ensure consistent smooth application with optimal delivery of ingredients.

Food and Beverage Industry

Propylene glycol is very often used in foods as an emulsifying and stabilizing agent. Moreover, it will act as a carrier by serving to distribute flavorings and food dyes throughout processed food and beverages. Moisture content in ready-to-eat meals is retained in propylene glycol contributing to longer shelf life, as well as texture enhancement in dairy products such as ice cream. 

Propylene glycol stabilizes ingredients in beverages such as soft drinks preventing separation. It is regarded as safe for consumption by regulatory authorities such as the FDA and is widely used in baked products, frozen desserts, and salad dressings.

Pharmaceutical and Medical Applications

Propylene glycol is used in formulations of various drugs to stabilize or dissolve the drug substances in the pharmaceutical industry. It is used in injectable preparations as a solvent for the active pharmaceutical ingredients. Propylene glycol is a key ingredient in formulations for oral and topical use, including ointments and creams. 

In cough syrups or even liquid medications, it ensures the even distribution of constituents, thus enhancing drug efficiency. Besides, propylene glycol preserves active pharmaceutical substances from degradation; hence it is used in a multitude of medical formulations.

Industrial and Manufacturing Applications

Aside from food and pharmaceuticals, propylene glycol is critical for industrial applications. This is most commonly found in automotive and aircraft antifreeze and coolant solutions, where the low freezing point as well as its properties of corrosion prevention are used during de-icing. In addition, in hydraulic and brake systems, propylene glycol acts as a base fluid for the proper functioning of equipment. 

Furthermore, propylene glycol is used as a solvent and viscosity controller in the paint and coatings industry to facilitate the efficient application of these products. 

Where Buy Propylene Glycol for Industrial Use?

Sourcing high-quality propylene glycol can also mean buying in bulk from reputable suppliers. Where to buy propylene glycol has to be determined based on the following factors:

Purity Standards: Appropriate compliance to USP, FCC, or industrial-grade availability.

Bulk Availability: Promoting suppliers that allow flexible purchasing options.

Sustainability: Environmental friendly source and made by these suppliers. 

Global Sourcing and Supply Chain Considerations

Therefore, companies need to ensure that they source propylene glycol from those suppliers who meet the international quality standards as demand increases. This is what Elchemy, among several others, has answered fit chemical distributors: regular supply of and high quality products.

Also Read: What is Toll Manufacturing

Conclusion

Propylene glycol is an incredibly versatile chemical, uses for propylene glycol in all areas such as food, pharmaceuticals, personal care, and industrial applications, such that it proves invaluable to manufacturers. Knowledge on production methods, applications, and sources will enable businesses to make an informed bottom line decision for sourcing propylene glycol.

With Elchemy you’re sure to get the best price and quality of propylene glycol available anywhere in the market. Our professional team takes care of your sourcing, assures quality, and makes logistics easy to enhance your business. So reach us today!

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